A case study of the application of shape optimization techniques to reduce the weight of a steering knuckle of a heavy truck suspension has been presented. Design analysts, who work with finite element shape optimization, face a daunting task while handling such complicated parts - uneven shape, multiple load cases and element distortions during shape optimization, etc. A baseline analysis confirmed that the knuckle was overweight. A shape optimization analysis was undertaken to bring down its weight and at the same time keep the stresses within design limits. A numerical interpolation method has been used to generate shape vectors. The weight of the knuckle was brought down by 12.7% and the final design was verified using II order solid finite elements.


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    Title :

    Finite Element Shape Optimization of a Steering Knuckle for a Heavy Truck–A Case Study


    Additional title:

    Sae Technical Papers


    Contributors:

    Conference:

    SAE 2001 World Congress ; 2001



    Publication date :

    2001-03-05




    Type of media :

    Conference paper


    Type of material :

    Print


    Language :

    English





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