The invention relates to the technical field of metal structure repair, in particular to a method for repairing a metal structure through composite material cementing based on a health monitoring technology, which comprises the following steps: determining the direction and length of a crack; designing and manufacturing a composite material pre-curing patch; marking the damaged area of the metal structure, and carrying out primary polishing treatment; determining the arrangement direction and interval of fiber grating sensors; carrying out secondary grooving treatment; a bonding interface between the surface of the metal structure and the composite material is cleaned with an acetone solvent and dried; laying the fiber grating sensors according to the arrangement scheme; blade coating J-349 structural adhesive on the surface of the composite material, and fixing and bonding; connecting a fiber grating acquisition system; assembling a mechanical pressurizing tool, and heating; and post-processing the cured repair area, and testing a signal. According to the invention, the irrescuable consequence is avoided; the problem that the sensitivity of the sensor is reduced due to external load factors of the environment is avoided by reasonably selecting an adhesive for repairing and a pressurizing method.

    本发明涉及金属结构修理技术领域,具体为一种基于健康监控技术的复合材料胶接修理金属结构方法,包括以下步骤:确定裂纹方向及长度;设计并制作复合材料预固化补片;对金属结构损伤区域进行标记,初次打磨处理;确定光纤光栅传感器布置方向及间隔;二次刻槽处理;对金属结构表面与复合材料之间的胶接界面采用丙酮溶剂进行清洗、烘干;将光纤光栅传感器按布置方案进行铺设;在复合材料表面刮涂J‑349结构胶,并固定粘接;连接光纤光栅采集系统;组装机械加压工装,加热;对固化后修理区域进行后处理,对信号进行测试。本发明避免造成不可挽救的后果;通过合理选择修理用胶粘剂及加压方法,避免出现传感器灵敏度由于环境外加载荷因素而降低的问题。


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    Title :

    Method for repairing metal structure through composite material bonding based on health monitoring technology


    Additional title:

    一种基于健康监控技术的复合材料胶接修理金属结构方法


    Contributors:
    SUN YUNGANG (author) / FU BIN (author) / XUE XIAO (author) / XUAN SHANYONG (author) / FAN XIN (author) / XIE JINBIAO (author)

    Publication date :

    2023-11-24


    Type of media :

    Patent


    Type of material :

    Electronic Resource


    Language :

    Chinese


    Classification :

    IPC:    B23P Sonstige Metallbearbeitung , OTHER WORKING OF METAL / B64F GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT , Boden- oder Flugzeugträgerdeckeinrichtungen besonders ausgebildet für die Verwendung in Verbindung mit Luftfahrzeugen



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