The present study is devoted to ultrasonic devulcanization of tire rubber particles of 10 and 30 meshes by means of a new ultrasonic twin-screw extruder. Ultrasonic amplitude and devulcanization temperature were varied at a fixed frequency of 40 kHz. The die pressure and ultrasonic power consumption during devulcanization were recorded. Degree of devulcanization was investigated by measuring the crosslink density, gel fraction and revulcanization behavior. Rubber of 30 mesh exhibited a lower die pressure and higher degree of devulcanization than those of rubber of 10 mesh. Due to the higher level of devulcanization and lower viscosity of devulcanized rubbers at higher amplitudes, the temperature of devulcanized rubbers at the die was reduced with an increase of the ultrasonic amplitude. Generally, the torque at the start of curing and maximum torque on curing curve measured during revulcanization is higher for rubber of 10 mesh and rubbers devulcanized at a lower temperature. Rheological properties of devulcanized and revulcanized rubbers and mechanical properties of revulcanizates were measured. The complex viscosity of devulcanized and revulcanized rubbers of both meshes as a function of frequency exhibited a power-law behavior with the power-law index being 0.06 for devulcanized rubbers and 0.02 for revulcanized rubbers. The consistency index of devulcanized and revulcanized rubbers was higher for rubber of 10 mesh, however, both rubbers showed a higher consistency index at a lower temperature. Cole-Cole plots, crosslink density and gel fraction of devulcanized and revulcanized rubbers, revulcanization behavior, and modulus of revulcanizates separated in two distinct groups based on the level of devulcanization and effect on molecular structure of devulcanized rubber. Revulcanizates with a greater degree of devulcanization exhibited higher elongation at break, while those with a lower degree of devulcanization exhibited higher strength and modulus. Revulcanizates of rubber of 30 mesh exhibited a consistently higher elongation at break. The normalized gel fraction versus normalized crosslink density was described by a unique function independent of the processing conditions and rubber particle size.


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    Title :

    Effect of particle size on ultrasonic devulcanization of tire rubber in twin-screw extruder


    Contributors:


    Publication date :

    2012


    Size :

    37 Seiten, 15 Bilder, 18 Quellen



    Type of media :

    Conference paper


    Type of material :

    Print


    Language :

    English






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