The central concepts underlying Industry 4.0 are the inter-connectivity between smart machines, production equipment, storage systems, algorithms with autonomous data exchange, action triggers, and, autonomous process controls. The goal of Industry 4.0 is to improve monitoring and control of manufacturing processes and systems, leading to high-quality parts, lower inventory, and reduced throughput times. However, the limitations and incompatibilities of legacy systems present significant challenges for the introduction of Industry 4.0. This use case chapter describes the implementation of a fully functioning, lab-scale, Industry 4.0 smart factory to demonstrate how legacy systems can be upgraded without major infrastructure changes. Using existing and proven frameworks and protocols such as robot operating system (ROS), and telemetry transport protocol (MQTT), Industry 4.0 features can be introduced to legacy systems by adding a single layer of hardware. Additionally, a supervisory control and data acquisition (SCADA) system is integrated with the IIoT to monitor and control the entire system processes and to provide analytical reports from the collected data. By utilizing ROS, the system has standardized functionalities including unified high-speed communication, hardware interfacing, and multi-thread handling, to name a few. We present the ft _ \documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$\_$$\end{document}industry4 _ \documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$\_$$\end{document}raspi ROS Melodic package that handles all the distributed nodes over the multiple controllers in the factory. The reconfigured system is upgraded to demonstrate Smart Manufacturing, Cybersecurity, and Cloud-based Manufacturing. This system can function as a testbed for evaluating Cybersecurity, Cyber-Physical Systems concepts, and new IIoT hardware and SCADA software, as well as for embedding a variety of operations control approaches.


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    Title :

    Lab-Scale Smart Factory Implementation Using ROS


    Additional title:

    Studies Comp.Intelligence


    Contributors:


    Publication date :

    2023-02-02


    Size :

    25 pages





    Type of media :

    Article/Chapter (Book)


    Type of material :

    Electronic Resource


    Language :

    English




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