The objective of the paper is to outline the steps taken to change the reliability and maintenance environment of a plant from completely reactive to proactive. The main systems addressed are maintenance function fulfillment with existing staffing; work order management, planning, and scheduling; preventive maintenance (PM) definition and frequency establishment; predictive maintenance (PdM) scheduling and method definition; and shutdown planning and execution. The work order management methods were evaluated and modified to provide planning and scheduling of work orders on a weekly basis. The computerized maintenance and management system (CMMS) was updated to automatically insert work orders into the backlog of work for completion. A failure modes and effects analysis (FMEA) was performed and the results of the FMEA led to implementation of the following PM and PdM activities: vibration analysis, thermal imaging, and temperature monitoring. The frequency of the PM and PdM activities are driven by the CMMS. The plant has experienced an increase in uptime and reliability due to the implementation of proactive maintenance and reliability techniques.


    Access

    Check access

    Check availability in my library

    Order at Subito €


    Export, share and cite



    Title :

    Reactive to Proactive Maintenance Journey


    Additional title:

    Sae Technical Papers


    Contributors:

    Conference:

    SAE 2016 World Congress and Exhibition ; 2016



    Publication date :

    2016-04-05




    Type of media :

    Conference paper


    Type of material :

    Print


    Language :

    English




    Navy Proactive Maintenance

    Hedderich, C.P. | Online Contents | 1996


    Proactive not reactive

    Smith, Kevin | IuD Bahn | 2012


    PROACTIVE STRATEGY MAINTENANCE

    Stanisław RADKOWSKI / Robert GUMIŃSKI | DOAJ | 2014

    Free access

    Reactive and Proactive Methods for Human Factors Studies in Aviation Maintenance

    Bacchi, M. / Cacciabue, P. C. / O'Connor, S. L. | British Library Conference Proceedings | 1997