Implementations provide cold spray additive manufacturing ("CSAM") with gas recovery in situ in an open environment without requiring part disassembly and removal to a repair facility. Recapturing and reusing gas in an open environment reduces costs, rendering CSAM more commercially viable and efficient, and avoids risk of new damage to parts from contemporary pre-existing CSAM processes. A gas recovery nozzle attaches to a supersonic nozzle and sends used gas to a gas recovery sub-system by capturing gas that is deflected on impact with the part during CSAM. Captured gas is stored for reuse. A flexible coupling controls distance from the gas recovery nozzle to a part substrate to prevent (1) nozzle clogging; (2) stationary shock wave interference with gas flow; and (3) gas flow misdirection. The gas recovery nozzle also suppresses disruptive supersonic sounds. Implementations enable capture for later reuse of supersonically-propelled gas during in-situ CSAM in open environments.
SYSTEMS AND METHODS FOR COLD SPRAY ADDITIVE MANUFACTURING AND REPAIR WITH GAS RECOVERY
SYSTEME UND VERFAHREN ZUR ADDITIVEN HERSTELLUNG UND REPARATUREN DURCH KALTGASSPRITZEN MIT GASRÜCKGEWINNUNG
SYSTÈMES ET PROCÉDÉS DE RÉPARATION PAR FABRICATION ADDITIVE PAR PULVÉRISATION À FROID AVEC RÉCUPÉRATION DE GAZ
2024-09-18
Patent
Electronic Resource
English
IPC: | B64F GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT , Boden- oder Flugzeugträgerdeckeinrichtungen besonders ausgebildet für die Verwendung in Verbindung mit Luftfahrzeugen / B05B Sprühvorrichtungen , SPRAYING APPARATUS / B05D PROCESSES FOR APPLYING LIQUIDS OR OTHER FLUENT MATERIALS TO SURFACES, IN GENERAL , Verfahren zum Aufbringen von Flüssigkeiten oder von anderen fließfähigen Stoffen auf Oberflächen allgemein / B22F Verarbeiten von Metallpulver , WORKING METALLIC POWDER / B33Y ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING , Additive (generative) Fertigung, d. h. die Herstellung von dreidimensionalen [3D] Bauteilen durch additive Abscheidung, additive Agglomeration oder additive Schichtung, z. B. durch 3D- Drucken, Stereolithografie oder selektives Lasersintern / C23C Beschichten metallischer Werkstoffe , COATING METALLIC MATERIAL |
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