There is described a method of manufacturing a lighting panel, comprising the steps of (a) printing a plurality of electrically conductive traces onto a planar surface of a substrate; (b) mounting a plurality of light sources onto the plurality of electrically conductive traces on the planar surface of the substrate at mounting positions such that the plurality of electrically conductive traces form an electrical interconnection between selected ones of the plurality of electrically conductive traces and associated ones of the plurality of light sources; (c) providing a polymer sheet over the plurality of light sources; (d) providing a stack-up of the substrate with the printed plurality of electrically conductive traces, the plurality of light sources mounted on the planar surface, and the polymer sheet onto a composite base; and (e) applying pressure and heat to the stack-up and the composite base to embed the plurality of light sources into the composite base so as to be flush with a top surface of the substrate, and to embed portions of the substrate into the composite base underneath the plurality of light sources at the mounting positions.


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    Title :

    METHOD OF MANUFACTURING A LIGHTING PANEL


    Additional title:

    VERFAHREN ZUR HERSTELLUNG EINER LEUCHTTAFEL
    PROCÉDÉ DE FABRICATION D'UN PANNEAU D'ÉCLAIRAGE


    Contributors:
    DUCE JEFF (author) / SCHALLA JAMES (author) / HOUSE ASHLEY (author) / TURNER JASON (author)

    Publication date :

    2023-08-30


    Type of media :

    Patent


    Type of material :

    Electronic Resource


    Language :

    English


    Classification :

    IPC:    H05K PRINTED CIRCUITS , Gedruckte Schaltungen / B60Q ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL , Anordnung von Signal- oder Beleuchtungsvorrichtungen, deren Einbau oder Halterung oder deren Schaltkreise bei Fahrzeugen allgemein / F21V FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF , Funktionsmerkmale oder Einzelheiten von Leuchten oder Beleuchtungssystemen / F21W Index-Schema in Verbindung mit den Unterklassen F21K, F21L, F21S und F21V, betreffend den Gebrauch oder Einsatz von Leuchten oder Beleuchtungssystem , INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K,  F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS



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