This paper describes a methodology for risk-based inspection and focuses on the planning of inspection activities. Brunei Shell Petroleum (BSP) operates a large number of ageing production and evacuation facilities in the South China Sea, and is facing the challenge to identify the optimal inspection effort in a period of time when more production is required and operating costs have to be minimized. Since 1989 major investments (annual costs about 15 million US dollar) were made to perform base line inspections which resulted in corrective work and a large repository of equipment integrity data. These data require analysis and updating, as defined in this methodology. The challenge is for BSP to implement risk-based inspection of static equipment, which so far has been very successful. The methodology is based on the determination of risk by evaluating the consequences and the likelihood of equipment failure. Likelihood of failure is assessed, by means of extrapolation, at the future planned maintenance campaign to identify the necessary corrective work. The extrapolation is based on historical inspection and maintenance data as well as on anticipated future operating conditions. Such an analysis requires in-depth knowledge of the equipment regarding functions, operating conditions, materials, imposed potential failure modes and causes, and their controlling parameters (integrity parameters). The novelty of the method is that equipment integrity is expressed in terms of integrity parameters, which can be measured and trended. Consequently, based on defined limits for the integrity parameters (i.e. anomaly classifications), actions for managing risk to an acceptable low level can be identified. The transparent linkage between monitoring activities (e.g. inspection) and integrity parameters offers an effective framework to manage and to demonstrate integrity against clear quantifiable acceptance limits. By pursuing the above methodology for all equipment, a list of inspection activities, prioritized on equipment condition and the risk of failure, can be derived. Within BSP this has resulted in a demonstrated increased efficiency of the inspection effort, a focused strategy for repairs executed on a campaign basis, and an improved quantification of BSP's facilities integrity. The approach has been proven in the company to be practical and it can be implemented relatively quickly.
Methodology for risk-based inspection of pressurized systems
1998
11 Seiten, 6 Quellen
Article (Journal)
English
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