Failure mode and fatigue behavior of flow drill screw (FDS) joints in lap-shear specimens of aluminum 6082-T6 sheets with and without clearance hole are investigated based on experiments and a structural stress fatigue life estimation model. Lap-shear specimens with FDS joints were tested under cyclic loading conditions. Optical micrographs show that the failure modes of the FDS joints in specimens with and without clearance hole are quite similar under cyclic loading conditions. The fatigue lives of the FDS joints in specimens with clearance hole are longer than those of the FDS joints in specimens without clearance hole for the given load ranges under cyclic loading conditions. A structural stress fatigue life estimation model is adopted to estimate the fatigue lives of the FDS joints in lap-shear specimens under high-cycle loading conditions. The closed-form structural stress solutions are based on the analytical solution for a plate with a rigid inclusion under a resultant shear load. The general trends of the fatigue life estimations are in agreement with those of the experimental results.


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    Title :

    Investigation of Failure Mode and Fatigue Behavior of Flow Drill Screw Joints in Lap-Shear Specimens of Aluminum 6082-T6 Sheets


    Additional title:

    Sae Int. J. Mater. Manf
    Sae International Journal of Materials and Manufacturing


    Contributors:
    Yan, Frank (author) / Pan, Jwo (author) / Friedman, Peter (author) / Hong, Seung Hoon (author) / Sung, Shin-Jang (author) / Su, Xuming (author)

    Conference:

    SAE 2016 World Congress and Exhibition ; 2016



    Publication date :

    2016-04-05


    Size :

    5 pages




    Type of media :

    Conference paper


    Type of material :

    Print


    Language :

    English